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Product Index :: Sensing Solutions :: Smart Sensors

ZX2 Laser Sensor (CMOS Type)


ZX2 Smart Sensors (CMOS Type)

 

Download Product Brochure

* Ordering information
* Specifications
* Dimensions, and etc

 

  can be found in our PDF brochure.
 

 

 

Stable, Easy and Affordable! New Regular-reflective Sensor Head Designed for Optimal Wafer Measurement

  • Stable measurement regardless of workpiece color and material, even for fast-moving objects.

  • Effortless one-touch setup.

  • World's smallest sensor size*, easy for installation.

* Omron's survey as of September 2010, in CMOS laser displacement sensor category

BENEFITS / FEATURES:

 

» Inquire about ZX2 Smart Sensor

Features

 

Stable Measurement


Stable Measurement Regardless of Color and Material, Even on Fast-moving Objects

 

Dynamic range of 2 million times


Stable measurements are enabled for any color or surface condition, including metals, substrates, elastomers, and transparent materials, through OMRON’s unique HSDR-CMOS (High Speed and Dynamic Range) image sensor and a step-less laser power adjustment algorithm.

A line beam is used in addition to an emitter beam when dealing with rough surfaces to average out the amount of reflected light and to offset the amount of light received at a high-speed measurement period of 30 µs in order to reduce variations in received light and to enable stable measurements for moving objects.

 

Stable measurements even if the color/material of the work changes.


A line beam is employed in addition to an emitter beam, optimally configured with a
proprietary Omron sensor lens. This ensures stable and reliable measurement even for workpieces moving at high speed.
 


Easy and User-friendly Configuration


Smart Tuning


With its Smart Tuning capability, the ZX2 automatically sets parameters such as exposure time optimized for each workpiece by a single button. This reduces the need for time-consuming manual settings even for applications with multiple mixed workpieces or varied workpiece surface conditions, allowing anyone to quickly and easily achieve optimal sensor setup.

 

 

3 Selectable Tuning Options:

Single smart tuning, multi-smart tuning and active smart tuning.

 


The Smart Sensor Head


Reliable Measurement in Harsh Environments -

IP67, Robot Cable & Temperature Characteristic 0.02% F.S./°C

 

Sensor casing with IP67 protective structure, ideal for use in harsh environment.

 

The ZX2’s IP67 protective structure is robust enough for use even when exposed to dust or water. A robot cable is used as standard between the head and amplifier, and this means the sensor is reliable and safe to use within the moving parts of machinery.

 

In addition, as 3D UV bond is used to fix the optical components rather than screws, stress can be controlled and ensure a temperature characteristic of 0.02% F.S./°C*.


* If the room temperature varies 1°C, the measured value varies 0.02% F.S. (corresponding to 4µm for the Model ZX2-LD50)
 


Easy Mounting with World's Smallest Sensor Head*


The resin casing employing Omron’s original assembly method has resulted in the world’s smallest CMOS laser sensor head, allowing installation virtually anywhere including in narrow spaces or ceilings and to minimize measurement errors arising from temperature fluctuations.

 

Cable can be fed through from the back.

 

* According to OMRON investigation of CMOS laser displacement sensors performed in September 2010.
 


10-µm High-Precision Measurement


Higher accuracy measurement is possible for applications that do not require the entire measurement range. If the range of the field is less than the length of the measurement center, linearity accuracy is improved by 50% compared to the full range.*

 

Linearity ±0.05%F.S. application that does not require the entire measurement range.


* For the ZX2-LD50L/LD100L.
 


Laser Life Display Function

Visualization to prevent from stopping the production-line


The end of the laser diode lifespan is automatically detected and displayed so maintenance can be performed systematically. On the main digital display of the amplifier, this is indicated by an LED on the back of the head. Accordingly, in case of amplifier is within the control panel, the lifetime can be confirmed by the head and the indications are not missed.

 

Deterioration over time, LED gives a flashing notification.

 

 


The Smart Amplifier Unit


11-Segment LED Display

 

An 11-segment LED display is integrated in the compact housing. Alphanumeric characters can be read with ease and there is no need to refer to a manual.

 

Comparision of the existing 7-segment with the 11-segment LED display

 


Perform Two Calculations with Ease - Thickness + Subtraction Mode

 

The calculated results of two sensors are displayed on the amplifier by just connecting the calculating unit between the two amplifiers. The calculation function can be chosen from the two modes of thickness and subtraction. It is also possible to prevent mutual interference by coupling via the calculating units.

 

Thickness mode: Thickness T=K+(A+B); Substration mode: Level difference S=B-A

 



Equipped with 4 Banks - Easy Change of Setup


The amplifier unit is equipped with 4 bank functions. Easy change of setup between four patterns is possible by just switching between bank functions.


Bank is built into the Amplifier Unit

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Applications

 

Height/Length Measurement

Thin connector assembly

Low-profile connector assembly height measurement

 

Level Detection

Shape validation for molded parts

Shape validation for mold parts

 

Warpage

Tray warpage measurement

Tray warpage measurement prior to chip firing

 

Positioning

Robot hand positioning

Robot hand registration

 

Double Feed

PCB double feed detection

PCB double feed detection

 

Thickness

Wafer thickness measurement

Wafer thickness measurement


 

» Send Us Your Application Inquiry

 


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See Related Products:


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2D Profile Measurement Sensor

 

 

ZG2

Achieving stable 2D profile measurement / door gap measurement through innovative technology.